Category: Warehouse Racking (page 1 of 2)

Innovative ideas to make your warehouse more efficient

Most businesses are always looking to be more efficient, but never more so than in the present day. A variety of difficult business conditions mean that warehouse and logistics operations are increasingly looking to save money and space. Oftentimes, the best way to do this is to invest in technological solutions – upgrading the infrastructure that your business relies on every day.

Some of the improvements that can be made to warehouse and logistics infrastructure are more familiar, while others are more on the cutting edge. From smarter shelving to roving robots to simply investing in your staff, here are five innovative ideas to make your warehouse space more efficient.

Smarter storage for your warehouse: While there are plenty of cutting-edge technologies you can apply to your warehouse, an equally effective solution is simply to reappraise your storage. A higher density form of pallet racking could easily increase your available storage space by more than half – or double the amount of floor space you have available for other tasks – giving you ample room to grow.

Employee training : Many warehouse and logistics businesses offer some sort of training to employees to help them carry out their roles, often in the realm of health and safety. However, by going above and beyond to offer additional skills training, you can both improve the quality of people’s work and reinforce the ties that bind them to your business. Offering and incentivising training courses can be a great way to sharpen skills, improve practices within your warehouse or logistics operation, and even to fill roles that you may be struggling with or anticipating a need for.

Automation: Warehouse automation isn’t just the future – for many businesses, it’s the present. While Amazon has been the front-runner in this field, they have kept most of their advances to themselves. Numerous companies have stepped into the breach to develop similar autonomous robots and other automated systems, which shepherd pallets and individual items around the warehouse.

The advantages of automation are numerous. Autonomous vehicles and robots can be more reactive, as they receive an order from a WMS and immediately know where to go to carry it out. They also present safety benefits, as they can support heavy loads and pose no risk of injury to human operators, with sensors to prevent them from colliding with people. Their suitability for menial, repetitive work also reduces the physical and mental load on human operators, who can be moved to other tasks.

Tips on How to Effectively Plan a Warehouse Layout Design

Principles of an Efficient Warehouse Layout

Before you start designing your warehouse, you should understand what you’re trying to achieve with your warehouse layout design.

Here are 3 major principles to keep in mind when planning your warehouse:

Space

Consider how to maximise the space you can afford, taking into consideration storage, stock, offices, working areas, empty pallet storage, battery charging, etc.

With a wide variety of vertical racks and freestanding equipment, you should be able to design your warehouse in the way you need it initially, while being flexible enough to change it in the future if desired.

Flow

Warehouse flow can be summarised as the uninterrupted movement of materials, people, and traffic within your building.

Your first goal should be to cut down on any areas of high traffic or potential for cross-flow crashes.

So, each activity that an employee performs must be located as close as possible to the activity that precedes it and proceeds from it.

That also means materials used to perform those activities should be situated as close as possible to each workstation.

Your second goal should be to eliminate as much movement and disruption as possible.

Accessibility

Every product and all products on pallets should be accessible by everyone, usually without the need to move one product to get to another.

That means structuring your pallet racks in rows that are wide enough to accommodate pallet jacks and trucks, and stacking and stocking items strategically for minimal interference with one another.

Millenium SI Solutions for Common Warehouse Problems

Use Your Vertical Space

Look up and make sure you’re using all the vertical space available. Investigate storage media to take advantage of your clear span height. How much cubic feet of vertical space is not being used? Be sure to know how your design might impact your sprinkler design and fire code.

Analyze Your Department Space

Identify functions that do not require high ceilings in areas where lower stacking heights are dictated by the clear height. We often see unused overhead space where large departments like packing and shipping are performed.

Consolidate Locations

If you have multiple locations for storing the same item, consider combining them to create better warehouse space utilisation. This can be done during the putaway process and as a standalone function.

Drop Shipping As An Option

If you store and ship large items, consider utilising some form of drop shipping to reduce your in-house inventory and costs.

Use Off-Site Location for Overstock

If you store a large quantity of excess inventory for a few items, consider some type of offsite storage for the excess, thus freeing up space for supporting the fulfillment operation.

Mezzanine Installation

If your building layout permits, consider the use of a mezzanine to house functions that do not require high-bay storage. These can be expensive and are fairly permanent, but will maximise warehouse space utilisation.

What Can Your Business Gain From Installing a Mezzanine Floor?

Mezzanine floors are beyond being able to create extra floor space or saving money on rent, and there’s a lot more. Of course, being able to create extra space in your commercial building without any major construction work is quite a benefit. However, the versatility of mezzanine floors means there’s a lot of pros to having one.

Here’s what we think your business stands to gain from installing a mezzanine floor:

A Boost to Productivity and Efficiency

An additional working place will go a long way to increase the output of your business. With mezzanine floors installed, you will have new office, lunchrooms, bathrooms, secure rooms and even a fitness centre all within the existing office space.

One of the ways to increase productivity is to look into the work space. More importantly, being able to provide specific amenities can be a morale booster. To provide these amenities, you will require extra space which you cannot afford except through a mezzanine floor.

A Cost-Efficient Approach to Expansion

Compare the cost of the building extra space in your business from scratch to having a mezzanine floor installed. You’ll always stick with the mezzanine option. Building a new structure involves a lot of investment which your business may not be able to afford currently.

However, with mezzanine floors in place, you will be getting value out of every square metre of your current business space. Mezzanine floors help you to achieve maximum and optimal space efficiency.

Quicker Installation Time

It does not end here. Mezzanine floors are made with prefabricated materials. As a business, you do not have the luxury of time to pause business activities. However, there’s no need to disrupt business activities when mezzanine floors are to be installed; the turnaround time is quicker.

When compared with building a new structure, a mezzanine floor saves you time. Depending on the size and space, installing a mezzanine floor is comparatively faster.

Customisable to Suit Your Taste and Needs

The beauty of the mezzanine floor extends to being able to create an interior environment that captures your business philosophy. A mezzanine floor can be customised for an industrial, warehouse, retail, or regular office interior.

We are referring to having a mezzanine floor with decorated walls, wallpapers, ceiling, windows, doors and carpets. What matters is knowing what you intend to achieve out of the new extra space created.

If you believe your business stands to benefit from mezzanine floors reach out to us on  (01942) 603344 or email info@millennium-si.co.uk

 

What Is External Racking?

Are you looking for a way to utilise your yard space that will be completely unaffected by adverse weather conditions? External racking could be the solution for you.

External Warehouse Racking is a storage system that has been galvanised to ensure that the racking will have the longest lifespan possible.

By galvanising the racking you are providing the system with extra protection, ensuring that rust and corrosion are not a problem that you will encounter.

If you have an outdoor space, installing an external racking system will provide useful space for your materials whilst utilising the available space.

Where Could External Racking Be Used?

There are multiple applications that external racking is ideal for:

  • Outdoor retail storage
  • Storage yards
  • Builders Merchants

Advantages of External Racking:

  • Weather resistant – the racking is galvanised to prevent any rust and corrosion
  • Ideal for cold or damp locations
  • Utilising available space in your facility – outdoor space is often under-utilised, outdoor racking allows you to use this space efficiently

Disadvantages of External Racking:

  • The racking must be galvanised to protect it from the elements – this increases the costs and often lead times
  • The products stored must also either not be affected by the elements or be protected from them – this may mean protecting the racking with some form of cladding
  • The floor area must be concreted, flat and level as in an internal warehouse

If you would like more information regarding warehouse racking solutions, call us today on (01942) 603344 or email info@millennium-si.co.uk to arrange a no obligation visit.

5 Critical Pallet Rack Safety Hazards

Physical damage to the pallet rack

Often this damage occurs from lift truck collisions. Sufficient clearance space and clear aisles are both great ways to prevent this kind of damage. Always encourage employees to promptly report all minor impacts or observable damage.

Misaligned Racking Safety Hazard

This can cause collapse or failure of your pallet racking system. During inspection, use the manufacturer’s instructions to check that racks are properly aligned, plum, and level.

Loose Floor Fittings

OSHA is clear that rack columns are bottom-anchored to the floor with column base plates secured with anchor bolts.

Suitability of forklift truck

Your material handling equipment and pallet jacks should be sized to meet your needs.

Weight of stored goods versus capacity of racking system

To prevent dangerously overloaded racks, ANSI/RMI MH16.1 suggests posting the maximum permissible unit load, average unit load, and maximum total load per bay.

In the end, whether your racks are damaged, overloaded, improperly anchored or misaligned, they’re a serious safety hazard that can result in serious injury. OSHA recommends warehouse managers develop a thorough maintenance and inspection program. Be liberal with safety audits that include everything from pallet rack signage all the way up your material handling equipment.

Racking safety checklist

Use this handy racking safety checklist to check your racking’s condition and ensure that it is being used safely.

It’s important to have your warehouse’s racking inspected by a professional on a regular basis to ensure that it has not become damaged and still meets all building and safety regulations.

Whilst professional racking inspections are important, it’s just as important to keep up with your own regular checks to make sure that employees are always working in a safe environment.

Familiarise yourself with the different parts of your racking and then use this handy checklist to perform regular safety checks.

  • Racking use

Your racking will have been designed, built, and positioned according to safety regulations and with its original purpose in mind. It should not be used for a different purpose unless this has been cleared with an expert.

Is the racking being used as it was intended?

Is it in the correct location?

  • Check for damage

Racking can easily become damaged over time, particularly in warehouses where machinery like forklift trucks are used. Inspect the different parts of the racking for signs of damage like dents, rust, and missing or loose parts.

Parts to inspect include:

  • Beams
  • Posts
  • Base plates
  • Frame bracing
  • Beam safety locks
  • Column guards

 

  • Debris

Your racking and the area surrounding it should always be kept clean and tidy to prevent accidents and avoid it becoming damaged. Empty packaging should be removed and disposed of immediately and not left on or around the racking.

Is the racking and the area surrounding it free from rubbish and debris? 

  • Maximum load

Your racking will have a maximum load limit that should always be adhered to. Make sure that all employees are aware of what this limit is and check that it is being adhered to.

Is maximum load limit being adhered to?

Is there anything extra leaning up against the racking?

To book a professionalrack safety inspectionfrom one of our qualified personnel, give us a call on 01942 603 344 or email info@millennium-si.co.uk.

How To Increase Your Warehouse Capacity Ready For Brexit

If you’re a business owner relying on imports and exports for your business to function, Brexit is most likely going to be an unwelcome distraction this year. Uncertainty over supplies is going to be the biggest problem, therefore stockpiling is going to be the best answer to getting through the uncertainty in March.

Carrying more stock, however, means freeing up more storage space and doing that can mean taking a fresh look at how you use your warehouse space and where possible reconfiguring it. Reconfiguring your warehouse space is likely to be far more cost effective than moving to a different warehouse and it saves the time involved in moving everything.

To begin with it’s a good idea to do an inventory of the stock you already have. You will need to factor in any likely increases in stock levels and how much demand there is likely to be.

Next take a close look at your current storage methods – you may find that pallet racking needs to be replaced so that it makes better use of the space available. If the space between racking is overly generous then you could add considerably more storage capacity and still provide enough space for your forklifts and pickers.

If you are taking on extra stock, then it will be important to make sure that you can easily access stock that will be in higher demand in the coming months. This means distances to the exits should be shorter than for products you are storing long term.

3 Things You Need To Know About Warehouse Racking

Warehouse racking may sound like a relatively simple storage option for your business, but there are some important points to keep in mind before deciding on what type of racking is best.
Should you buy your racking new or second hand?

On paper it may sound like you save a lot of money investing in second hand racking which is an appealing prospect if you trying to cut costs. Unfortunately, this can be a false economy when installing second hand racking can often turn out to be more expensive unless you can be q00% sure there are no missing parts or damage. According to research, 25% of used racking will either be damaged or have parts missing. This will also mean it takes longer to install.

Consider the amount of space needed for handling equipment
Another important consideration when choosing is racking is the type of handling equipment you will be using. If you are using conventional counterbalance trucks for example your aisle space will need to be wider.

Keep safety in mind at all times
Warehouses are potentially dangerous environments particularly when racking maintenance is neglected. As a business owner, you will be responsible for carrying out repairs and audits to racking and these will need to be documented annually. Any repairs should be carried out to manufacturers guidelines and while this might be costly, the cost of compensating staff for injuries will cost considerably more.

Internet Shopping Drives Demand for Warehouse Space and Investment

Fund managers are pouring money into warehouses around the world as the long-term fundamentals of the sector remain strong and set for future growth.
A recent deal involving Singapore’s sovereign wealth fund saw the purchase of a $2.4 billion portfolio of warehouses in Europe. Demand for warehousing has been largely driven by the growth in online retailing, which is revolutionising the way we shop and how businesses store their products.

Amazon, one of the trailblazers is already investing in more and more warehouses to help keep pace with customer demands for fast deliveries.

While one after another big high street retailers with long histories seem to be toppling, online shopping has gone from strength to strength and this will only increase demand for warehouses in the future.

Building a warehouse of course requires a lot of space, therefore unlike other commercial property sectors, warehouses can be more profitable than other asset classes because demand is kept high.

Returns from warehouses are said to be better than for office towers by almost one percent, though returns have diminished slightly as more investors have entered the sector in an attempt to find an alternative to bonds. Yields have fallen lower on bonds due to loose monetary policy in Europe and other parts of the world.

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